SHIPPING CONTAINER HOUSE FOR SALE!

Featured

This post will stay at the top of this page. Newer posts will appear below this post.

Our shipping container house / art house in Panama is for sale.

The question has been hanging around my blog for some time now. “What will you do with your free time now that your house is finished?” In this post, I will answer this burning question.

Cynthia and I are creatives. And along with creativity comes curiosity and passion. Just this morning we watched a video of Lady Gaga accepting Billboard’s Woman of the Year award. It was clear that she has a passion for her work, a drive to keep creating, to keep pushing her own limits, to see what she can do with her voice and her piano. It isn’t a competition with others, but with ourselves to see who we are and what we can do. So it is with these qualities that Cynthia and I feel the need to explore ourselves and the world yet more. Continue reading

Five Reasons To Have A Reserve Water Tank ~ Part 1

We’ve been thinking about building a reserve water tank, and here are some reasons why:

Reason 1. A few weeks ago, a neighbor set a small fire of yard debris, then left for his house in the city. (I know, I know, I will refrain from comment…) A few hours later, Cynthia looked out our kitchen window and yelled, “FIRE!” I knew that that house didn’t have any water as a new well was being drilled. So I ran to the neighbor of the property on fire and roused the sleeping caretaker.

He and I stretched a hose to the neighboring property and fought the fire for more than an hour. We didn’t have enough water pressure so it was slow going. While the other man used the hose, I used a now-destroyed plastic leaf rake to move the fire away from the unburned pine needles. Had we not acted, lots of pine and palm trees would have burned, plus all our properties were in danger. The whole time, I wished we had more water. Here’s a photo:

Neighbor's fire 01 - Copy

Reason 2. Sometimes, the power goes off. And with no power to the water pump, there is no water at our house. Not a real problem, unless the power is off for more than a few hours. Or if there is a fire! Of course we could get a 220-volt generator to power the pump, but that is another thing that needs maintenance and fuel and fussing with.

Reason 3. This was a tough dry season. We never ran out of water, but I suppose it could happen.

Reason 4. Sometimes we want to use two hoses at a time. But our pump is rated for seven-gallons-per-minute. Exceed this and the pump protection system shuts the pump down for a half-hour to allow it to cool off. By having a reserve tank, we can use two-or-three hoses or sprinklers at once.

Reason 5. Building stuff is FUN!

So armed with these reasons and a couple thousand dollars, we went to work. Armando and I scouted a location where the tank would be high in the air to deliver good pressure, and would be mostly out of sight. We settled on the area where we were going to build the hydroponic greenhouse (before we decided to sell). There was already a good foundation and a few rows of blocks. We went up from there.

Day one, Alex, who had worked for us before, joined Armando. We cleaned the area and started laying blocks:

DSCN0789-001

At the end of day one, we were up this high:

DSCN0799-001

Day two showed this much progress:

DSCN0801-001

We inserted a couple ventilation blocks because some day this area could be an employee’s casita.

It is common practice here to lay blocks, but don’t connect them at the corners. Reinforced concrete columns are poured here. At the end of day 3 we had the rest of the blocks up and corners formed and poured:

DSCN0802-001

Where’s Fred?

Day four was a long day. We stripped the corner forms and made forms for a beam that went around all four sides of the structure. We formed a welded rebar armature that fit in the form work and made a good strong base for the tank. Here I am welding the rebar armature:

P1030654-001

All four corners are connected so the beams won’t be able to pull apart under pressure of the heavy tank above.

We put the armature in the form work:

P1030655-001

There will be more blocks above this beam, so before we poured the beam, we cut and welded a LOT of rebar in place to support the blocks above from the massive pressure of the water:

P1030658-001

That’s a lot of rebar!

Next, we poured the concrete beam. It was still early in the day, so we cut a lot more rebar and welded it in place to make reinforcement for the floor of the water tank:

P1030660-001

While I was welding the rebar, the guys went into the jungle and cut 15 strong saplings that we would use to hold the floor form work in place. After we made the form work for the floor, we tied the rebar together with wire:

P1030662-001

P1030663-001

P1030664-001

At this point it was almost quitting time for the day, but the guys said they wanted to pour the floor, too, so that we would be ready to lay blocks tomorrow. I told them that I would pay extra if they wanted to keep going. The guys mixed the concrete, and we set up a relay to get the concrete to the roof. This was tough going for the old guy in the middle!

P1030668-001

 

P1030674-001

The next day I stayed in the hammock while the guys laid more block. The blocks took two- or three-more days.

P1030675-001

Next, we formed another beam that went around the top of the entire tank, the rebar all connected as in the other beam. We also welded in place more rebar that we will bend at a 90-degree angle to make reinforcement for the concrete roof and will tie the roof to the walls:

P1030687-001

We were anxious to get the roof poured, but first to make our work much easier, we had to apply the plastering to the inside of the tank. Here is some of the first plaster:

P1030692-001

Armando applies the mortar while Alex paints a bonding agent on the smooth concrete beam and corners.

At the end of today, day ten of the project, we have all four walls plastered. In this photo, Armando finishes tooling an angled strip of mortar at the floor line to prevent water from leaking through the wall/floor joint:P1030704-001

We’ll continue next week when the guys return Monday or Tuesday. Left yet to do is to form and pour the roof and then plaster the walls outside of the tank.

In other news, when Cynthia was a teenager, she was in the Masonic order Job’s Daughters, and was crowned DeMolay Sweetheart. The Masonic youth organizations are planning a reunion for later this year. For the event, Cyn is making ten crowns for the former Sweethearts (they passed the crown on to the next Sweetheart so they never got to keep their crowns). This is a surprise gift from Cynthia for the Sweethearts who are attending the reunion. One of the Sweethearts has passed away so in accordance with tradition, Cyn has made a white crown in her honor for the memorial.

This has been a lot of work, but the results are handmade pieces of art that will be a reminder of memories from years ago. Here are some photos:

DSCN0777-001

Two 12″ x 12″ pieces of glass, a clear piece and an amber-colored iridescent piece, cut into 3/8″ squares, were glued together then fused together. Then each of those rounded pre-fired pieces were glue tacked onto a plain piece of glass, then fired in the kiln to fuse the pieces together.

DSCN0750-001

DSCN0783-001

DSCN0787-001

After she fused the crowns but before she curved them in another firing in the kiln, I drilled holes at each end for attaching wires that can be bobby-pinned to each woman’s hair:

DSCN0809-001

I drilled the holes with a diamond bit in a pan of water to keep the bit cool.

DSCN0811-001

My grandfather’s 65-year-old drill press is still going strong, but after the nerve-wracking stress of drilling a couple dozen holes, I was a bit dazed and confused…

Here are a couple of the crowns after Cyn curved the glass and applied some crystal beads.

P1030700-001

DSCN0819-001

And remember the climbing vine at the front of the carport? Well finally, finally after a year, the plant is lush and in full bloom:

P1030685-001 P1030681-001

That’s all for now. Thanks for stopping by.

April Is April Appreciation Month

I haven’t posted in a long time because I haven’t done anything much write-down-word-worthy lately. But I felt like writing this morning and cranked out the following bit about the month of April here in the mountains of Panama, and I thought I’d show you a little project that I have been working on.

As I do many mornings, today I was on our roof deck sweeping away a few dry leaves and watering the plants. From the roof deck I can see the woodpeckers that, as they do every year in April, are making new nesting holes (in preparation for babies and for protection in the rainy season) in the trees in the next lot over from us. It’s quite a show.

Every day I put several bananas in the dead tree stump in our front garden. We’ve covered this stump in bromeliads and orchids, and nesting birds have made the tree a bird condominium. They have a wonderful time darting in and out of the plants on their way to and from the bananas. There are black birds, black and red birds, black and yellow, green, and even blue birds. Robins, and the woodpeckers, too, come for the bananas. Small reddish-brown doves peck in the freshly-tilled garden and finish off the banana peels that fall to the ground. The bird banana buffet gives Cynthia and me hours of enjoyment as we watch out the kitchen windows.

The tall trees in our front garden turn golden-crested in April, and the loudly-chirping hummingbirds work the blossoms all day long. Soon, bees will arrive to take the nectar that the hummingbirds leave behind; their buzzing is very loud and reaches a crescendo in the heat of mid-afternoons.

I also love April because now, after several very dry months, we are starting to receive several rain showers each night. They don’t last long, but come down in brief sheets, signaling that rain is on its way. The fragrance of freshly-dampened soil smells good and I go back to sleep.

The other day our gardener, Armando, pointed out a loudly singing bird that was “calling the water,” he said in Spanish. I’ve really enjoyed learning Spanish so I can pick up these bits of local knowledge – such as when the breezes that start in November and December are called “brisas de Navideña,” — the breezes that bring on Christmas. Many of the local workers here may not have a lot of book learning, but they know the wildlife and the subtle rhythms of the seasons.

With everything so dry, the birds enjoy the three birdbaths that we made for them; keeping the water refreshed is a pleasant part of my daily routine, too.

Recently we noticed that the mango trees are in full-bloom in our area; we should be picking mangos fresh off of the trees in late June and July. Because we are in a micro-climate zone, our mango schedule is quite different from down in town or just down the mountain road a few kilometers.

There are distinct seasons in Panama, not as dramatic as, say in New England, U.S.A., but they are distinct in their own subtle way. I love April; there is a lot to observe and to appreciate here.

P1030640-001

Walking to friends’ house this morning I picked this seed pod off the ground. Oropendula birds live in the tree and will pelt you with these pods when you walk under the tree. Pretty cool, huh?

P1030639-001

P1030638-001

In other news, the other day I got a call from a friend of ours. She has been taking care of the home of someone who had recently died, and she lost the keys! She asked me if I could get into the house. Of course I could, houses are my business, but locks, unfortunately, aren’t.

I did a survey of the exterior of the house and decided to remove the security bars on a small bathroom window (the window was small, and so was the bathroom, come to think about it). Fifteen-minutes with a hammer and chisel and I had the bars removed from the concrete block house. It would be minimal work to mortar the bars back in place. I climbed through the window, removed the screws from the two deadbolt locks, and opened the door. Our friend bought two new deadbolts and I installed them in just a few minutes.

But this got me thinking — how much easier it would have been on my senior citizen body if I could have just picked the locks and not had to mess with shoe-horning myself through the tiny window and making the high drop to the floor. YouTube to the rescue. Over the next couple of weeks, I watched a couple-hundred videos, maybe more, about lock picking. I now dream about picking locks.

So I thought that I would buy a set of lock picks. They can be had for twenty-bucks, or a high-quality set for under a hundred. But then again I thought, why not make them myself? There are lots of videos on YouTube showing how to make picks from hacksaw blades and the thin pieces of spring steel that sit under the rubber part of most windshield wiper blades.

Our car needed new wiper blades anyway, and a few bucks bought a handful of saw blades. A day or two later I had my very own homemade lock pick set (I still have a couple more picks to make…). I think they came out pretty well, all ground, sanded, and polished to a bright shine. Here are a few photos:

P1030634-001

I ground the teeth off the blades but left the notches that created the set of the saw teeth. It gives the handles a bit more grip.

P1030637-001

There are still a couple more picks that I want to make to more complete my set.

P1030632-001

I ground the hacksaw blades with my bench grinder, filed and then polished with emery paper. Some car polishing compound did the final polish.

So now it is time to see if I have what it takes. I have a pile of old padlocks that I am gearing up to practice on.

By the way, if you are the least bit interested in how insecure most of the locks that most of us use, here is a video by a man named bosnianbill. Locks are his hobby and he enjoys figuring out the puzzle of each lock he touches. Bosnianbill is part of an international group of people who consider lock picking a grand sport. They have competitions and swap locks and information among themselves, picking for the fun of it. Here is one of his 600-or-so videos:

Now, after a bit of practice, maybe I will be able to open a lock the next time I get a call from a panicked friend. I’ll “keep it legal” as these sport pickers say at the end of their videos.

That’s all for now. Thanks for stopping by.

EXTERIOR VIDEO!

I have been promising you, and promising you some more, that I would make a video of the house. With this post I announce that I am half-way there. I have completed a seven-minute video of the exterior of the house! I wonder if it will break any box office records as Star Wars has just done… ah, probably not, never mind, dumb thought. Here it is (full screen is better) :

This was no small task for me as I had to acquaint myself with my GoPro 3+ camera and the GoPro Studio editing software. I even built some equipment including a slider so I could get smooth side-to-side shots. Commercially-built sliders are available for a bunch of money, but I built mine for not-much with a couple aluminum shower curtain rods, a cut-up plastic kitchen cutting board, and some PVC pipe fittings. I bought the wheels online. Here is my slider. The shower rods were my idea and make for the lightest-weight five-foot slider in the Universe or anywhere…:

P1030542-001.

The GoPro 3+ camera with an articulated extension arm is mounted on the dolly.

I saw the DIY PVC pipe fitting dolly on YouTube. I put an extra port on the dolly so that in the future I can mount an LED video light for closeup work:

P1030543-001

I bought a gimbal. Until recently, gimbals were only used in big movie productions and cost many thousands of dollars. Now they are available for the hobby market for just a couple hundred dollars. A handheld gimbal allows a video photographer to walk over rough ground, climb stairs, and even run, and the gyros in the gimbal keep the camera stable. I love what miniaturization is doing for tech. Here is Cynthia modeling my gimbal:

P1030544-001

That gold and black thing on the right side of the gimbal is one of the three gyro stabilizers. Yeah, I know the camera is upside down. I use it this way as our car dashcam because the power cable fits better on the right. There is a setup option in the camera to reverse up/down of the image… (Cyn was holding it tightly which is why her fingertips are so pink.)

Not counting building the slider, this shoot took me about twenty-hours to video, edit, find music on the Web, and add the audio track. I also had to diagnose and fix a problem with my computer — when I would download and play an audio clip, it sounded all garbled and fuzzy. The problem was that I had an older version of VLC Media Player. Once I uninstalled the program, the audio opened on Windows Media Player and sounded just fine.

I spread the shoot over a couple days to get the sun at its best advantage. Sorry, the sun doesn’t shine on the north side of the house at this time of year so this side is in shade — I’d have to wait another six-months to complete the video. I opted not to wait. Overall I had a good time, and especially enjoyed making the opening and closing credits. I learned a lot… I like steep learning curves!

I hope that you enjoyed my video. I’ll work on the interior shoot soon. I promise.

That’s all for now. Thanks for stopping by.

PHOTOS!

At long last, the house is what I am calling 99.9998% complete! I have a very short list of unfinished items, most of which I can do in a day or two. But yesterday and today Cynthia and I staged the house and took photos inside and out. Here is a video with 93 pictures. To save you from me imposing my music choice on you, there is no sound. You can make it full-screen if you like:

So that’s it. Five-and-a-half years and all I have to show for it is 93 lousy photos!

I still hope to make a nice video. Stay tuned.

That’s all for now. Thanks for stopping by.

Birds Win Big

Three days ago I finished applying the Feather Friendly window dots on our large front windows. I am happy to report that not one single bird has even come close to colliding with the glass!

This past week in addition to finishing the bird dots on the windows, I’ve spent several days washing windows and making the house shine. Ramiro is still washing the house inside and out and touching up paint as he goes, and Armando has been cleaning the exterior rock work with the power washer. I still have a couple small tasks to do — install an electrical plug, tie some wires up under the house, install a plumbing vent — but everything is all but done. However I did want to show the finished bird-proofing of the windows.

Here are some photos:

This first photo is in progress. You tape two ruler guides (provided with the rolls of dot tape) to the window. Then you roll out enough tape to go across the window and cut it to length. Then, following the ruler, press the tape onto the window, one row every two-inches. Lastly, run a credit card over each dot to stick them to the window and then remove the carrier tape. Only the dots are left on the window:

P1030336-001

I took the next photos just after sunrise:

P1030356-001

P1030346-001

You barely notice the dots from inside the house. Jabo does report, however, that he is seeing spots:

P1030360-001

As I get closer and closer to completing every little item on the punch list, Cynthia reminded me of what I said when we first met about eleven years ago. We met online, eHarmony.com. In our emails back and forth, I told her that I was in the process of doing a down-to-the-studs remodel of my 1920s Craftsman bungalow home in Colorodo. This was a Big Red Flag for her, as the photos that I sent to her were “ugly” as she says.

But I told her that, “I finish projects,” and I emailed her my resume, if you will, of other houses that I had completed. Well, that sales job sealed the deal. Cynthia moved from Ohio to Colorado and we spent the next three-years finishing the bungalow.

Here is the bungalow on the day that I bought it. It was pretty nondescript.

330 N Fork Ave. 001-001

And here it is just before we sold it, windows washed and everything:

330 N Fork Ave Cropped-001

Now our shipping container house looks finished. It really feels good to have so much to show for our five-years of work:

Panorama -- 11 Nov 2015

That’s all for now. Thanks for stopping by.

Skirting Sinks And Dotting Windows

Working the punch list of unfinished projects, I finally had to deal with the underside of the bathroom sinks. I didn’t want to build cabinets (moisture, mold, termites), but I did want to hide the pipes:

P1030295-001

So I cut some of the aluminum that I had left over from making the kitchen drawer bottoms and bent them on my DIY sheetmetal brake. I drilled holes under the counter tops, inserted plastic anchors, and screwed the aluminum skirts up into place. Now the undersides of the sinks look finished. Here is the skirt in the half-bath under the stairs, ready to screw into place:

P1030296-001

Done:

P1030297-001

The master bathroom:

P1030299-001

A closeup:

P1030300-001

And the second bedroom bathroom:

P1030329-001

That’s one more of the few remaining items to scratch off of the list!

In other news, we have had more than our fair share of birds flying into our big windows. With 800 species of birds travelling through this area, something is always in the air. Apparently, the birds see trees reflected in the windows, fly toward the trees, and hit the invisible force field of the glass. We’ve been able to save most of them; we hold them cradled in our hands until they can shake off the stunned ?-what-?-just-?-happened-? look. I did some research and found a couple of solutions. One was to apply decals that look like birds-of-prey or other shapes.

Another option, the one we are going with, is rolls of 1/4-inch wide tape. The tape has 1/4-inch square dots every two-inches. You roll out the tape, rub the dots to adhere them to the glass, then peel back the tape leaving the dots on the windows. It is labor intensive! The dots add a modern look and you can barely see them from inside the house. The product is called Feather Friendly and is made by 3M. Here I am in the process of applying the dots — I had to take a break as it was about to rain and the humidity was too high and the dots wouldn’t stick:

P1030333-001

With the kitchen cabinets done, I no longer needed to work in the carport/bohio and it was time to clean the floor. Sawdust from the caoba (African Mahogany) didn’t stain the porcelain floor tiles, but it stuck like glue, and with the addition of some dog pee here and there (thanks very much Jabo), it made the floor difficult to clean. We tried soap, then bleach, then vinegar, then scouring powder, and a lot of elbow grease. Finally, Armando suggested that he clean with a water/muriatic acid solution. This did the trick in short order a couple of hours:

P1030291-001

P1030292-001

And remember Ramiro who helped with welding and painting? He is between jobs so we brought him back to do some painting. Here he is sanding, wire brushing, two-primer coating, and two-finish coating the bars on the master bedroom bump out. He is a meticulous painter and this paint job should last a good number of years:

P1030301-001

Here it is all bright and shiny:

P1030334-001

And of course, Cynthia and I managed to sneak in a nine-day trip to the pueblos surrounding Medellin, Colombia to celebrate our 10th wedding anniversary. Our gracious AirBnB hosts made us a fabulous celebratory dinner. El Retiro turned out to be our favorite pueblo in the area. It is located in a forested, mountainous area about a half-hour from Medellin’s airport in Rionegro. Much of the industry of the area relates to wood, with a plethora of furniture makers turning out excellent pieces. Thanks to some of our blog readers who came for our 25-cent house tour, for recommending the area!

That’s all for now. Thanks for stopping by.

Drawer-ing To A Close ~ Kitchen Cabinets Are Done!

In my last post, I made and hung the kitchen cabinet doors. This time, I focused on the drawers. Now with the drawers completed, the kitchen install is drawing to a close!

I started with the drawer boards thickness-planed to 5/8″, and I cut them to a width that would allow for good spacing on the dovetails. I measured and cut all the drawer pieces to length and started making the dovetail corner joints. Here are two boards in the dovetail jig:

P1030261-001

One of the fronts/backs is clamped into the jig horizontally and one of the sides is clamped into the jig vertically. Then the dovetails are cut with a tapered bit in the router.

P1030262-001 After I cut all the dovetails, I took the boards to the table saw and cut a one-blade-wide cut at the bottom of the pieces. This allowed me to slide the aluminum drawer bottoms into place. Here is a set of boards all ready for assembly:

P1030260-001

I cut the aluminum sheets to drawer-bottom size. Then with a small paintbrush, I applied carpenter’s wood glue to the joints and tapped the pieces together with a rubber mallet. With this joint, no nails or screws are needed — a good thing in a tropical climate because any moisture left in the wood will rust nails and screws in short order. Here is the stack of drawers waiting overnight for final sanding of the joints:

P1030264-001

I like kitchen cabinets that have pull-out trays at the bottom of the cabinets because it it is much easier to reach the pan in the back of the cabinet. So I made trays in the same style as the drawers. Here are the trays waiting for sanding:

P1030277-001

Same as the doors, after a good sanding, I gave all the drawers and trays a coat of sanding sealer and two coats of polyurethane, sanding between the coats. The drawers (not the bottom trays) also needed additional drawer fronts so I made and finished those too. Finally it was time to put the drawers and trays into the cabinets. Here are some photos of the completed kitchen:

P1030283-001

The Caoba (African Mahogany) will continue to darken over time and will develop a deep rich red-brown patina. There’s a strip of LED lights behind the sink for a gentle-on-the-eyes light in the middle of the night. Shown here, the light is reflecting off the shine of the waxed concrete countertop.

P1030278-001

P1030282-001

Cat BobBob needs a place to eat, too. I still have to install an LED light strip under the counter here plus caulk the corners of the aluminum.

P1030281-001

This is the baking island — it is two-inches lower than the other cabinets which is especially useful when rolling out dough. It’s an easy-0n-the-back height.

Here is a closeup of a drawer with its attached front, one of the trays, and a door:

P1030284-001

I used the same aluminum floor-plate that I used for the cabinet sides and shelves throughout the house. Termites don’t like aluminum, but they would do a job on plywood drawer bottoms. On the underside of the drawers, I ran beads of urethane caulk to keep the aluminum from rattling.

Here is a closeup of one of the dovetail joints:

P1030285-001

I used Blum brand drawer slides for the drawers and trays. These slides are very nice — when you close a drawer, just push on the drawer, and at the final two-inches you can let go of the drawer and the drawer slide takes over and automatically and silently glides the drawer to its closed position. Here is a short video that I found on YouTube by Dan Lake that shows how the drawers come to a smooth and quiet closed position:

I have to say that I am very, very happy with how the kitchen turned out. Everything looks just right and my eyes are doing a happy dance. Cynthia likes it too, I just wish that there weren’t so many conflicting priorities with the house and that I could have done the kitchen a lot sooner. I still have a couple finishing details, but I’m calling the kitchen, DONE.

Not much in other news this post, except that one day, using bananas from our back yard, Cynthia made “good for you Fun Food” or baked banana bread doughnuts. Gluten-free and very delicious. I couldn’t eat just one!

P1030276-001

Living in Latin America, it doesn’t take long before one comes across a statue or park named for a hero from distant history. Who are they and what did they do? I just finished reading the book, Bolivar: American Liberator by Marie Arana. Almost every night for a couple weeks, I would retire to the screened-in bump out in the master bedroom and read the Kindle version on my smartphone. I enjoyed the hooting of owls as I read.

Over the course of twenty-some years, Bolivar traveled 75,000 miles on horseback, fought the Spanish plus many competing forces withing South America. He made and lost fortunes and always fought for equal representation for all South Americans including freeing slaves. All this was at the same time as Washington and Jefferson and other North American patriots were fighting for freedom. It was a fascinating read.

That’s all for now. Thanks for stopping by.

Hung Out To Dry ~ Kitchen Cabinet Doors

I’ve been working on the kitchen cabinet doors.

I planed the wood for the cabinet doors to its final thickness, cut the pieces to their final widths, then plowed a groove to accept the glass panels. Here is a photo with the boards cut to width and the groove cut:

P1030190-001

I used to have a router table, but the humidity here made Purina Mold Chow out of it. I looked all over Panama for a new router table but couldn’t find one. So using a small shop bench and a quarter-sheet of plywood, I made my own.

With the router set up with a single cutter, I easily made the groove for the glass panels (photo above). Next, I calculated the size of the stiles (the side pieces of the doors) and the rails (the top and bottom pieces of the doors) and cut them to length with the miter saw. Here I am sizing the doors and cutting the pieces:

P1030200-001

I put double cutters on the router and cut the ends of the rails. Here is my makeshift router table. The router hangs upside down under the plywood:

P1030194-001

Here is a close-up of the double cutter assembly that cut the ends of the rails:

P1030193-001

Here is a photo of a stile (on the right) and a rail (on the left):

P1030196-001

When all was said and done, I had a pile of pieces and parts, ready to assemble:

P1030202-001

I marked the bottom of each stile with the number of the door and the direction that the wood faces. Now to assemble the puzzle!

Whoa! Not so fast! Before I assemble the doors, I need to drill holes on the back of the hinge-side of the door stiles to receive the hinges. Here is my setup for drilling the holes with my grandfather’s antique drill press:

P1030207-001

Now with everything measured and ready to assemble, I calculated the size of the glass panels and ordered the glass. I had to wait the better part of a week for the glass to be cut. There is one glass company that we like to use, and they didn’t have any of the frosted glass that we wanted for the doors. It would be weeks (months?) before they would have any. But they did have frosted safety glass, basically two sheets of clear glass with a frosted safety film sandwiched between the panes. Although it cost a lot more, we went with it.

While I waited, I applied a couple of coats of polyurethane varnish to the edges of the stiles and rails where the glass panel will slide into the grooves. This will keep me from slopping varnish all over the glass when it comes time to finish the doors.

Next I pulled all the hinge stiles out of the pile and screwed the hinges onto the stiles. Then I screwed the hinge onto the cabinet. These hinges easily come apart into two pieces, making hanging the door really easy. These are Blum brand and have several adjustment screws for aligning the door in the frame. Here are the hinges shown with the parts connected and separated:

P1030275-001

I also took some time and installed the drawer slides onto the wooden carriages that I previously built:

P1030203-001

These are Blum brand self-closing drawer slides, the best. They aren’t cheap, plus I had to import them from the $tates. Here is a close-up:

P1030205-001

I like these drawer slides. They have several adjustments for tilting and moving the slides to easily-align the drawer front with the front of the cabinet.

I finally got the call from the glass fabricator, and drove down the mountain to collect my order. Back home, I wasted no time in assembling the doors.

P1030226-001

At this point, they don’t look very pretty what with the edge varnish slopped a bit here and there. You can see that the hinges are ready to remount on the doors.

I let the glue dry for a day then sanded the doors smooth and ready for varnish. Now they look like this:

P1030223-001

For the first coat, I painted on a coat of sanding sealer. Basically thinned down varnish, sanding sealer soaks into the wood, raises any grain that is going to raise, then dries hard and is very easy to sand. It leaves a satin-smooth surface for the polyurethane. Here I am applying the sealer. Notice that I don’t have to cut close to the glass because that part of the wood is already sealed:

P1030239-001

Here are the doors all hung out to dry overnight:

P1030240-001

After sanding the sealer, I applied a coat of polyurethane, let it dry overnight, sanded the doors again, then applied a second coat of finish and let them sit another day. I finally got to hang the doors and install the handles that we bought about a hundred-years ago. I like to mount the handles so that the top of the handles line up with the horizontal line of the rails:

P1030265-001

The door on the left is in direct window light and photographed much yellower than it actually is.

P1030266-001

P1030269-001

We think that they look great. But now we can’t just reach down and pull something out of a cabinet; extra step — remember to open and close the doors!

The drawers are next and I have already started working on them. But this will wait for my next post.

In other news, just as a downpour arrived, Armando dug some of the yucca that we have growing on the other side of the road. He couldn’t wait to show it to me as it is Guinness Book-qualified BIG!

P1030255-001

Water from a long gutter at the front of the carport/bohio dumps a lot of water! The water goes under the fence and into the drainage ditch:

P1030258-001

The garden is growing on steroids this rainy season; there is a lot of sun but the downpours are substantial and deeply-soak the soil. Here are some going-crazy maracas:

P1030216-001

And some going-crazy ferns and what-ever-they-are big purple plants:

P1030221-001

What a dignified jungle we have! It is nice to have a mature garden at the same time that the house is nearing completion.

And last but best, Cynthia just completed a glass platter. This one was an amalgamation of two projects that she didn’t like. So we got out the tile saw and cut both projects into small pieces. She then arranged them into a new piece that is really fun to look at. Cyn named the piece, “Amalgamation.” In the photo below, the platter is casting a long shadow in the morning sun:

P1030274-001

We made a little video about it:

That’s all for now. Thanks for stopping by.

Kitchen Cabinet Progress

 

I have made some progress on the kitchen cabinets.

If you remember, a long time ago I framed the cabinets with 1.5″x1.5″x1/16″ square steel tubing. At the time, I had no idea how I was going to mount hinges and drawer slides, but I knew that I would figure it out when the time came.

Well, the time came. I spent some time sitting on an upside-down five-gallon bucket, analyzing and figuring out what I would have to do. Finally, I had a clear idea in mind. I would build a wooden “carriage” inside the metal framework to carry the drawers and to mount the door hinges to.

The 1.5″x1.5″ pieces that I cut for the purpose were finally dry enough to work with. I made pilot holes in the wood, then screwed the wooden pieces to the metal framework with 2.5-inch zinc roofing panel screws. These screws are self drilling and hold well.

Where I needed to attach one piece of wood to another, I used my Kreg pocket screw jig to make the holes for the screws. Here is a photo (credit — Kreg website) of the jig and the pocket holes that allow you to screw the pieces together. I like this jig; it is well worth the money and really speeds assembly of parts:

K4-Kreg-Jig-web-glamour-001

Building the framework was a double-jointed contortionist’s idea of a good time. Here are some photos of the completed carriages — sealed, sanded, and polyurethaned:

P1030179-001

I’ll mount the hinges to the vertical pieces and the drawer slides to the horizontal pieces that go front-to-back in the cabinets.

P1030180-001

P1030176-001

On the right side of the photo you can see one of the pocket screw holes in the wood. In the rear of the cabinet you can see the head of one of the roofing screws.

Between coats of urethane, I spent most of a day running boards through the thickness planer. Here are the drawer fronts — I still need to cut them to their finished length and width:

P1030181-001

And the pile of un-thickness-planed boards that you saw in my last post —

P1030057-001

Now looks like this:

P1030182-001

I planed (as in past tense of to plane) the parts that will be the door frames down from one-inch to 13/16″. I still need to take these down another sixteenth to 3/4″ when they dry just a bit more.

And I planed the parts that will make the drawers and pull-out trays down from one-inch to 3/4″. I still need to take these down to their final 5/8″ thickness after they dry just a bit more.

Each board went through the planer six-or-so times as it is best to take off a little bit at a time; I was like a one-armed wallpaper hanger, jockeying each piece of wood in and out of the planer as fast as I could. I took Armando home with four more bags of expensive shavings for his chickens.

I’ll let the wood dry a few more days, then plane it to its final thickness. I took my dovetail jig out of storage today — I hadn’t opened the box in eight-years. I was afraid it would be full of big black ants and a lot of rust, but everything looks good to go. I can’t wait to make the drawers!

So that’s my update on the kitchen.

In other news, I finished painting the front door wall metalwork and spent a few hours with a razor blade cutting paint and caulk off of the perimeter of the windows. It looks nice now:

P1030185-001

I took this photo standing in the bed of our pickup which was parked in the driveway turnaround.

Here is a panorama shot that I took from the pickup as well. Remember, the driveway doesn’t curve, it is just the panorama distortion:

Panorama -- From Honda -- 2015-09-016

Cynthia has been spending a lot of time at her lampworking torch. She and I were just remembering how her (now fired) neurologist told her that she would never work with hot glass again because of the neurological damage done during her last open-heart surgery. Never tell Cynthia that she can’t do something!  Here is a slide show that we put together of some of her recent stunningly-beautiful beads:

And finally, Jabo takes solace on the cool tile next to the living room fountain on a warm afternoon.

P1030183-001

That’s all for now. Thanks for stopping by.