Skirting Sinks And Dotting Windows

Working the punch list of unfinished projects, I finally had to deal with the underside of the bathroom sinks. I didn’t want to build cabinets (moisture, mold, termites), but I did want to hide the pipes:


So I cut some of the aluminum that I had left over from making the kitchen drawer bottoms and bent them on my DIY sheetmetal brake. I drilled holes under the counter tops, inserted plastic anchors, and screwed the aluminum skirts up into place. Now the undersides of the sinks look finished. Here is the skirt in the half-bath under the stairs, ready to screw into place:




The master bathroom:


A closeup:


And the second bedroom bathroom:


That’s one more of the few remaining items to scratch off of the list!

In other news, we have had more than our fair share of birds flying into our big windows. With 800 species of birds travelling through this area, something is always in the air. Apparently, the birds see trees reflected in the windows, fly toward the trees, and hit the invisible force field of the glass. We’ve been able to save most of them; we hold them cradled in our hands until they can shake off the stunned ?-what-?-just-?-happened-? look. I did some research and found a couple of solutions. One was to apply decals that look like birds-of-prey or other shapes.

Another option, the one we are going with, is rolls of 1/4-inch wide tape. The tape has 1/4-inch square dots every two-inches. You roll out the tape, rub the dots to adhere them to the glass, then peel back the tape leaving the dots on the windows. It is labor intensive! The dots add a modern look and you can barely see them from inside the house. The product is called Feather Friendly and is made by 3M. Here I am in the process of applying the dots — I had to take a break as it was about to rain and the humidity was too high and the dots wouldn’t stick:


With the kitchen cabinets done, I no longer needed to work in the carport/bohio and it was time to clean the floor. Sawdust from the caoba (African Mahogany) didn’t stain the porcelain floor tiles, but it stuck like glue, and with the addition of some dog pee here and there (thanks very much Jabo), it made the floor difficult to clean. We tried soap, then bleach, then vinegar, then scouring powder, and a lot of elbow grease. Finally, Armando suggested that he clean with a water/muriatic acid solution. This did the trick in short order a couple of hours:



And remember Ramiro who helped with welding and painting? He is between jobs so we brought him back to do some painting. Here he is sanding, wire brushing, two-primer coating, and two-finish coating the bars on the master bedroom bump out. He is a meticulous painter and this paint job should last a good number of years:


Here it is all bright and shiny:


And of course, Cynthia and I managed to sneak in a nine-day trip to the pueblos surrounding Medellin, Colombia to celebrate our 10th wedding anniversary. Our gracious AirBnB hosts made us a fabulous celebratory dinner. El Retiro turned out to be our favorite pueblo in the area. It is located in a forested, mountainous area about a half-hour from Medellin’s airport in Rionegro. Much of the industry of the area relates to wood, with a plethora of furniture makers turning out excellent pieces. Thanks to some of our blog readers who came for our 25-cent house tour, for recommending the area!

That’s all for now. Thanks for stopping by.

Drawer-ing To A Close ~ Kitchen Cabinets Are Done!

In my last post, I made and hung the kitchen cabinet doors. This time, I focused on the drawers. Now with the drawers completed, the kitchen install is drawing to a close!

I started with the drawer boards thickness-planed to 5/8″, and I cut them to a width that would allow for good spacing on the dovetails. I measured and cut all the drawer pieces to length and started making the dovetail corner joints. Here are two boards in the dovetail jig:


One of the fronts/backs is clamped into the jig horizontally and one of the sides is clamped into the jig vertically. Then the dovetails are cut with a tapered bit in the router.

P1030262-001 After I cut all the dovetails, I took the boards to the table saw and cut a one-blade-wide cut at the bottom of the pieces. This allowed me to slide the aluminum drawer bottoms into place. Here is a set of boards all ready for assembly:


I cut the aluminum sheets to drawer-bottom size. Then with a small paintbrush, I applied carpenter’s wood glue to the joints and tapped the pieces together with a rubber mallet. With this joint, no nails or screws are needed — a good thing in a tropical climate because any moisture left in the wood will rust nails and screws in short order. Here is the stack of drawers waiting overnight for final sanding of the joints:


I like kitchen cabinets that have pull-out trays at the bottom of the cabinets because it it is much easier to reach the pan in the back of the cabinet. So I made trays in the same style as the drawers. Here are the trays waiting for sanding:


Same as the doors, after a good sanding, I gave all the drawers and trays a coat of sanding sealer and two coats of polyurethane, sanding between the coats. The drawers (not the bottom trays) also needed additional drawer fronts so I made and finished those too. Finally it was time to put the drawers and trays into the cabinets. Here are some photos of the completed kitchen:


The Caoba (African Mahogany) will continue to darken over time and will develop a deep rich red-brown patina. There’s a strip of LED lights behind the sink for a gentle-on-the-eyes light in the middle of the night. Shown here, the light is reflecting off the shine of the waxed concrete countertop.



Cat BobBob needs a place to eat, too. I still have to install an LED light strip under the counter here plus caulk the corners of the aluminum.


This is the baking island — it is two-inches lower than the other cabinets which is especially useful when rolling out dough. It’s an easy-0n-the-back height.

Here is a closeup of a drawer with its attached front, one of the trays, and a door:


I used the same aluminum floor-plate that I used for the cabinet sides and shelves throughout the house. Termites don’t like aluminum, but they would do a job on plywood drawer bottoms. On the underside of the drawers, I ran beads of urethane caulk to keep the aluminum from rattling.

Here is a closeup of one of the dovetail joints:


I used Blum brand drawer slides for the drawers and trays. These slides are very nice — when you close a drawer, just push on the drawer, and at the final two-inches you can let go of the drawer and the drawer slide takes over and automatically and silently glides the drawer to its closed position. Here is a short video that I found on YouTube by Dan Lake that shows how the drawers come to a smooth and quiet closed position:

I have to say that I am very, very happy with how the kitchen turned out. Everything looks just right and my eyes are doing a happy dance. Cynthia likes it too, I just wish that there weren’t so many conflicting priorities with the house and that I could have done the kitchen a lot sooner. I still have a couple finishing details, but I’m calling the kitchen, DONE.

Not much in other news this post, except that one day, using bananas from our back yard, Cynthia made “good for you Fun Food” or baked banana bread doughnuts. Gluten-free and very delicious. I couldn’t eat just one!


Living in Latin America, it doesn’t take long before one comes across a statue or park named for a hero from distant history. Who are they and what did they do? I just finished reading the book, Bolivar: American Liberator by Marie Arana. Almost every night for a couple weeks, I would retire to the screened-in bump out in the master bedroom and read the Kindle version on my smartphone. I enjoyed the hooting of owls as I read.

Over the course of twenty-some years, Bolivar traveled 75,000 miles on horseback, fought the Spanish plus many competing forces withing South America. He made and lost fortunes and always fought for equal representation for all South Americans including freeing slaves. All this was at the same time as Washington and Jefferson and other North American patriots were fighting for freedom. It was a fascinating read.

That’s all for now. Thanks for stopping by.

Hung Out To Dry ~ Kitchen Cabinet Doors

I’ve been working on the kitchen cabinet doors.

I planed the wood for the cabinet doors to its final thickness, cut the pieces to their final widths, then plowed a groove to accept the glass panels. Here is a photo with the boards cut to width and the groove cut:


I used to have a router table, but the humidity here made Purina Mold Chow out of it. I looked all over Panama for a new router table but couldn’t find one. So using a small shop bench and a quarter-sheet of plywood, I made my own.

With the router set up with a single cutter, I easily made the groove for the glass panels (photo above). Next, I calculated the size of the stiles (the side pieces of the doors) and the rails (the top and bottom pieces of the doors) and cut them to length with the miter saw. Here I am sizing the doors and cutting the pieces:


I put double cutters on the router and cut the ends of the rails. Here is my makeshift router table. The router hangs upside down under the plywood:


Here is a close-up of the double cutter assembly that cut the ends of the rails:


Here is a photo of a stile (on the right) and a rail (on the left):


When all was said and done, I had a pile of pieces and parts, ready to assemble:


I marked the bottom of each stile with the number of the door and the direction that the wood faces. Now to assemble the puzzle!

Whoa! Not so fast! Before I assemble the doors, I need to drill holes on the back of the hinge-side of the door stiles to receive the hinges. Here is my setup for drilling the holes with my grandfather’s antique drill press:


Now with everything measured and ready to assemble, I calculated the size of the glass panels and ordered the glass. I had to wait the better part of a week for the glass to be cut. There is one glass company that we like to use, and they didn’t have any of the frosted glass that we wanted for the doors. It would be weeks (months?) before they would have any. But they did have frosted safety glass, basically two sheets of clear glass with a frosted safety film sandwiched between the panes. Although it cost a lot more, we went with it.

While I waited, I applied a couple of coats of polyurethane varnish to the edges of the stiles and rails where the glass panel will slide into the grooves. This will keep me from slopping varnish all over the glass when it comes time to finish the doors.

Next I pulled all the hinge stiles out of the pile and screwed the hinges onto the stiles. Then I screwed the hinge onto the cabinet. These hinges easily come apart into two pieces, making hanging the door really easy. These are Blum brand and have several adjustment screws for aligning the door in the frame. Here are the hinges shown with the parts connected and separated:


I also took some time and installed the drawer slides onto the wooden carriages that I previously built:


These are Blum brand self-closing drawer slides, the best. They aren’t cheap, plus I had to import them from the $tates. Here is a close-up:


I like these drawer slides. They have several adjustments for tilting and moving the slides to easily-align the drawer front with the front of the cabinet.

I finally got the call from the glass fabricator, and drove down the mountain to collect my order. Back home, I wasted no time in assembling the doors.


At this point, they don’t look very pretty what with the edge varnish slopped a bit here and there. You can see that the hinges are ready to remount on the doors.

I let the glue dry for a day then sanded the doors smooth and ready for varnish. Now they look like this:


For the first coat, I painted on a coat of sanding sealer. Basically thinned down varnish, sanding sealer soaks into the wood, raises any grain that is going to raise, then dries hard and is very easy to sand. It leaves a satin-smooth surface for the polyurethane. Here I am applying the sealer. Notice that I don’t have to cut close to the glass because that part of the wood is already sealed:


Here are the doors all hung out to dry overnight:


After sanding the sealer, I applied a coat of polyurethane, let it dry overnight, sanded the doors again, then applied a second coat of finish and let them sit another day. I finally got to hang the doors and install the handles that we bought about a hundred-years ago. I like to mount the handles so that the top of the handles line up with the horizontal line of the rails:


The door on the left is in direct window light and photographed much yellower than it actually is.



We think that they look great. But now we can’t just reach down and pull something out of a cabinet; extra step — remember to open and close the doors!

The drawers are next and I have already started working on them. But this will wait for my next post.

In other news, just as a downpour arrived, Armando dug some of the yucca that we have growing on the other side of the road. He couldn’t wait to show it to me as it is Guinness Book-qualified BIG!


Water from a long gutter at the front of the carport/bohio dumps a lot of water! The water goes under the fence and into the drainage ditch:


The garden is growing on steroids this rainy season; there is a lot of sun but the downpours are substantial and deeply-soak the soil. Here are some going-crazy maracas:


And some going-crazy ferns and what-ever-they-are big purple plants:


What a dignified jungle we have! It is nice to have a mature garden at the same time that the house is nearing completion.

And last but best, Cynthia just completed a glass platter. This one was an amalgamation of two projects that she didn’t like. So we got out the tile saw and cut both projects into small pieces. She then arranged them into a new piece that is really fun to look at. Cyn named the piece, “Amalgamation.” In the photo below, the platter is casting a long shadow in the morning sun:


We made a little video about it:

That’s all for now. Thanks for stopping by.

Kitchen Cabinet Progress


I have made some progress on the kitchen cabinets.

If you remember, a long time ago I framed the cabinets with 1.5″x1.5″x1/16″ square steel tubing. At the time, I had no idea how I was going to mount hinges and drawer slides, but I knew that I would figure it out when the time came.

Well, the time came. I spent some time sitting on an upside-down five-gallon bucket, analyzing and figuring out what I would have to do. Finally, I had a clear idea in mind. I would build a wooden “carriage” inside the metal framework to carry the drawers and to mount the door hinges to.

The 1.5″x1.5″ pieces that I cut for the purpose were finally dry enough to work with. I made pilot holes in the wood, then screwed the wooden pieces to the metal framework with 2.5-inch zinc roofing panel screws. These screws are self drilling and hold well.

Where I needed to attach one piece of wood to another, I used my Kreg pocket screw jig to make the holes for the screws. Here is a photo (credit — Kreg website) of the jig and the pocket holes that allow you to screw the pieces together. I like this jig; it is well worth the money and really speeds assembly of parts:


Building the framework was a double-jointed contortionist’s idea of a good time. Here are some photos of the completed carriages — sealed, sanded, and polyurethaned:


I’ll mount the hinges to the vertical pieces and the drawer slides to the horizontal pieces that go front-to-back in the cabinets.



On the right side of the photo you can see one of the pocket screw holes in the wood. In the rear of the cabinet you can see the head of one of the roofing screws.

Between coats of urethane, I spent most of a day running boards through the thickness planer. Here are the drawer fronts — I still need to cut them to their finished length and width:


And the pile of un-thickness-planed boards that you saw in my last post —


Now looks like this:


I planed (as in past tense of to plane) the parts that will be the door frames down from one-inch to 13/16″. I still need to take these down another sixteenth to 3/4″ when they dry just a bit more.

And I planed the parts that will make the drawers and pull-out trays down from one-inch to 3/4″. I still need to take these down to their final 5/8″ thickness after they dry just a bit more.

Each board went through the planer six-or-so times as it is best to take off a little bit at a time; I was like a one-armed wallpaper hanger, jockeying each piece of wood in and out of the planer as fast as I could. I took Armando home with four more bags of expensive shavings for his chickens.

I’ll let the wood dry a few more days, then plane it to its final thickness. I took my dovetail jig out of storage today — I hadn’t opened the box in eight-years. I was afraid it would be full of big black ants and a lot of rust, but everything looks good to go. I can’t wait to make the drawers!

So that’s my update on the kitchen.

In other news, I finished painting the front door wall metalwork and spent a few hours with a razor blade cutting paint and caulk off of the perimeter of the windows. It looks nice now:


I took this photo standing in the bed of our pickup which was parked in the driveway turnaround.

Here is a panorama shot that I took from the pickup as well. Remember, the driveway doesn’t curve, it is just the panorama distortion:

Panorama -- From Honda -- 2015-09-016

Cynthia has been spending a lot of time at her lampworking torch. She and I were just remembering how her (now fired) neurologist told her that she would never work with hot glass again because of the neurological damage done during her last open-heart surgery. Never tell Cynthia that she can’t do something!  Here is a slide show that we put together of some of her recent stunningly-beautiful beads:

And finally, Jabo takes solace on the cool tile next to the living room fountain on a warm afternoon.


That’s all for now. Thanks for stopping by.

Watching Wood Dry

Not so much this time — watching wood dry is not very photogenic.

But I have made progress. After about ten-days of the planks drying, I rough cut all the pieces that I will need for the kitchen cabinet doors and drawers. A few days later I thickness-planed the 2″x2″ pieces to their finished 1.5″x1.5″ sizes. I ended up with three trash bags full of very expensive sawdust, which Armando was happy to have as bedding for his chickens. Here are some photos:

With a new $80 blade, the Caoba (African Mahogany) cuts like butter:



The sawdust is extremely fine and doesn’t have a lot of oil in it.

I had to do a complete tear-down of my thickness planer. Years of lack of use in this tropical environment rendered it rusted and frozen. I completely disassembled it, replaced a new gear that I bought on the Internet, and sanded, polished, and lubricated all the moving parts. A total of $5 and a day’s elbow grease got it going again as good as new:

P1030068-001Here the planer spews expensive shavings:


I used the miter saw to cut boards to rough lengths. I have another new blade ready for the finish cuts:P1030049-001

Here the wood sits, stacked and drying for a couple more weeks — still a lot more thickness planing to do before I can make the doors and drawers — Armando’s chickens will be very happy:P1030057-001

While I wait for the wood to dry, I kept at my Long List Of Stuff Still To Do, including installing roller guides for the door in the half-bath in the hallway off of the living room:


Using a hammer and small chisel, I created two small holes. I set the bolts in the holes and filled around them with tile grout.

The strong east sun had faded the trim paint at the front door wall, and the caulk glazing between the glass and the metal angle iron had shrunk as well, allowing water to enter the framework and rust the metal. I am in the process of caulking/repainting this front wall:


I spent a full day working on the front door. Some welds on the door jamb needed to be ground smooth and there were areas that had never been properly primed and painted. Also, the hole for the latch was ragged and ugly, so I welded in some new metal and ground and filed it all smooth. The door closes much better now.

So bit by bit, I’m chipping away at the remaining detailing of the house. Feels good to be this far along.

In other news, nature happens all around us, all the time. This morning while I was washing Very Stinky Jabo, I spotted this motionless drama — a very pregnant gecko tried to eat a very large spider. Neither won, neither walked away:

P1030079-001Every now and then, an adventurer/traveler, looking for a place to park a camper, will find our quiet neighborhood. I generally invite them to park in the road in front of our house — it is well lighted and safe and no one will bother them. Yesterday, Peter, from Germany and on the road now for about two years, stumbled upon us.

We invited him in for dinner with one of our Panamanian neighbors, and had a pleasant evening talking about exploring and traveling. Peter’s camper is quite a rig, an engineering and craftsmanship marvel, and I am very envious. He built it himself with 3,000 hours of his labor, and his blog shows construction of the rig plus his travels around the world. Here are a couple photos of the Lady Grey:


Peter says that no one bothers him because no one knows what his vehicle is! The vehicle is foreboding and impenetrable, but Peter is  warm and friendly, excited to meet strangers and learn about their cultures.


An electric winch is needed to remove the spare tire from the back of the rig.



On the rear of his vehicle is this saying: “The most dangerous world view is the world view of those who have not viewed the world.” Alexander Von Humboldt .Well chosen Peter!

That’s all for now. Thanks for stopping by.

Birdbath 2.0 Plus Kitchen Wood Procured

This past two-weeks have been mostly a flurry of tiny, unphotogenic tasks, and I am often ticking off several orphan items per day. Touch up this paint, install this small piece of trim, grout this small area of tile, fabricate a foot-rail at the breakfast bar, install some kitchen ceiling trim, put plastic gliders the dining room chair legs, and on and on.

But two items stand out from the crowd.

First, our two garden globes and three homemade birdbaths, as nice as they are, were each sitting on top of a few round, rough concrete blocks. Cynthia and I decided to have Armando sculpt the stands to represent tree stumps with vines wrapping around them. I gave Armando very little direction, told him to be an artist and to have fun with it. We think he did a pretty good job. Here are some photos:


Where’s Armando?


Armando posing with his space alien friend. Cynthia calls it Bubble Brain.



Bananas are almost ready to harvest. A volunteer papaya tree is growing in the foreground.


Last Saturday, I decided to head out to find wood for the kitchen cabinets. As you drive down the mountain, there are several roadside woodworkers who make chairs and tables from local wood. Most of the furniture is very rustic and not to our taste. But I stopped at them anyway and asked where I could purchase wood. They all sent me to the woodworker in Coronado near the El Machetazo store. My order was for too much wood for him to sell me from his supply, but he gave me the name of a man, Marco, in Penonome’ who sells wood.

I called Marco and he suggested that we text via WhatsApp, which we did. He also suggested that he visit us on Sunday so that he could show us some samples. I thought that was above and beyond the call as it is about an hour-and-a-half to Penonome’. He arrived right on time, bringing his wife and daughter along for the ride. After a cup of tea, we talked and settled on Caoba wood (African Mahogany) as he promised easy working (like butter he said), and a rich, deep red finish with several coats of clear polyurethane. It would go well with our wood-grain ceramic floor tiles.

Marco said that he could deliver the wood on Wednesday or Thursday. I took his word with a grain of salt as he didn’t say which Wednesday or Thursday; he had a fair amount of work ahead of him. I told him that I would give him a nice tip if he came when he promised.

I was amazed when he drove up to the house on Wednesday morning! I told him to back his truck into the driveway, but he wagged his index finger back and forth (the Panamanian word for no, no, no). He drove straight in.

We unloaded what looked like the right amount of wood. I started to pay him, but he directed me to the “Secretary and Treasurer” (his wife) and I paid her the $3 per board foot that he had quoted me. (I got independent estimates of $2 to $3 per foot; I thought the $3 was at the high end, but he did make two trips here and delivered as promised.) I joked that damn, he came when he promised and now I would have to give a nice tip! The Secretary and Treasurer smiled and gave me a thumbs-up; Cynthia and I suspect that she is also the Project Manager in their family.

We said our goodbyes, and then Armando and I pushed him out of the driveway as his reverse gear had been broken for years! The wood is rough sawn and I will need to plane it to the thickness that I want. I can’t wait to start working with it. My thickness planer had rusted from lack of use and I have ordered a new thickness-adjusting-gear from the States. It should arrive just about the time that the wood is ready to size.

Here are some photos of the wood, starting with the photo that Marco sent to me via WhatsApp:

Caoba Logs From Marco

Marco arrives with the wood:


Smells good!


Marco said that he used to be a policeman, but now he is retired and cuts wood.


Here is the wood freshly cut from the logs. As it dries, it turns a deep red color. Marco suggested that I let the wood set for about ten days before I cut it to the finished sizes.


Can you see the dovetailed drawers hiding in this stack of wood?

P1030030-001In other news, here are a couple of bonus photos:

I finally painted my shop door!

P1030045-001A while back we planted four of these plants/trees. The humming birds will love them:

P1030044-001Here’s a photo of the path to the back yard (taken from the gardener’s gate):

P1030043-001Jabo on the stairs at night:


I wouldn’t want to walk past him in a dark alley…

And Jabo solarizing on the front steps:


I took Jabo to the vet the other day. His toenails were long and he click, click, clicked when he walked across the tile floor. Three bucks. He was the perfect patient.

That’s all for now. Thanks for stopping by.

Essentially Electrifying

We’ve spent the past week or two essentially electrifying the rest of the house. With very few exceptions, the electrical phase (pun intended for you electrical engineers out there) is now all done.

The work involved several days of me under the house and Cynthia inside the house, the two of us fishing, running, and pulling about 500-feet of wire. After all that wire was placed, I spent the better part of a week wiring all the plugs, switches, and lights, and installing the switch-plate covers. The results are illuminating and it feels very good to be able to walk through the house and turn on any light we want. Cyn is thrilled to no longer have to trip over extension cords.

I may have mentioned this before, but many years ago when I was in my early twenties, I helped an older electrician by pulling wires and crawling under houses, doing the work for him that he could no longer do because of his failing health. In the process he taught me a lot, including the principle of “a path of light” through the house. So now, thanks to Ernie, we can walk from room to room to room, switching off one light switch and turning on another without ever being in the dark.

Following are some photos that show the completed electrical work:


The lights over the sinks in the master bathroom are working.


A switch on the wall as you enter the bathroom turns this light on by the toilet.


At this point in construction even the smallest items make a huge difference. It is so good to see the switches and the metal covers in place rather than the gaping hole in the wall. By the way, we used safety grab bars for our towel bars; the thickness of the bars separate the towels so that they dry better in this humid climate. Plus, they just look industrial, don’t they?


In the master bedroom there is a lamp on either side of the bed and a hanging lamp over the chair. The lamp over the chair turns on from either of the two entrances to the room.


A strip of LEDs provide general lighting in the loft. (Cyn says don’t pay any attention to the chaos of the boxes, they’ll be re-organized soon.)


To light the stairs, I bought ten, truck side marker LED lamps and mounted them under the hand railing. I ran the low-voltage wiring inside the square steel tubing that the railing is fabricated from.


Here is a photo from the bottom of the stairs. The lights make a good night light and consume almost no electricity.


The mass of spaghetti wiring under the microwave counter in the kitchen is now organized and nicely tucked into a large junction box. A sharp eye will see that the Romex connector at the top of the box is upside down — there just wasn’t enough room under the counter to install it correctly. But at least I installed one!


The wires in the junction box go to and from the new switches that control the kitchen lights and the exhaust hood over the stove. I used waterproof exterior electrical boxes because they look so much better than the standard electrical box. We used a lot of these boxes in the house and they AREN’T CHEAP!


Eight of Cynthia’s red kitchen lamps are now controlled by switches. Here are three of them. The open kitchen cabinets make a good segue to the upcoming cabinetry project. Stay tuned for a few more weeks.


I took this photo from the second bedroom, looking through the laundry room, the master bathroom, and into the master bedroom. I wanted to show that the light in the master bedroom is working. Also, I don’t know if I have posted about how we used safety grab bars for door handles.


You can see that the lamps in the living room are working. Also, I installed a light fixture high on the roof support column. This lamp illuminates the photos in the concrete frames and is controlled by a switch on the other side of the column.


Looking from the front door, here is a shot of the dining room and living room with all lights working.

Back in the kitchen, there was a big-ugly-stinking-mess at the shelving and electrical panel to the right of the refrigerator:


Using my homemade, DIY sheet metal bending brake, I formed some aluminum shelving and also a cover for the electrical panel. To cut the aluminum, I set up shop in the carport:


My shop is a mess, but I had just enough space to bend the cover for the electrical panel:


Here are the shelves and panel cover in place:


The shelves hold the house phone, the wifi printer, and the monitor for the security cameras. Later I will stain the wooden baseboard the same color as the floor.

The door can be opened to access the electrical panel:


So with just one or two tiny electrical details left to do, I can almost cross this one big task off my list. I consider the electrical work a success — I had just two small issues to figure out — I transposed two wires on one three-way light switch, and in the bank of switches in the kitchen I inadvertently screwed a switch mounting screw into a bunch of black wires, causing a dead short when I flipped on the breaker. Once the smoke cleared, both issues were easy to figure out and fix.

Next week I have some more aluminum to cut and bend to make shelves for the little office, plus make a few remaining shelves for in the walk-in master bedroom closet.

In other news, I spent a lot of last Sunday modifying my new GoPro camera. GoPros can take excellent quality photos and video, but the fixed lens gives somewhat of a fish-eye effect. Also, the focus is fixed so that the foreground and the background are always in focus. But a modification kit exists called the Backbone Ribcage that removes the stock lens and allows for using virtually any other lens made for photography. Of course I had to give it a go. Here is what the modification entails:

Here I am readied to do surgery. The original GoPro is at the bottom left. The other parts and pieces are for the modification:


Here is the camera all torn down and ready for the rebuild:


I drew little boxes around the screws that I removed and labeled them for proper reassembly.

And here is the final product with a nice little wide-to-telephoto lens:

P1020979-001Everything worked well, but when I tested the camera, the video came out black even though I had removed the lens cover. I sent a quick email to tech support and heard right back from the owner. He told me that he once made the same mistake — the iris in the camera was shut completely down, preventing any light from hitting the sensor. Duh Fred.

That’s all for now. Thanks for stopping by.

The Last Bathroom

It has been some time since my last post. But in there was a cold that put me down for a week, plus a trip to Medellin, Colombia. And our very poor Internet service hasn’t helped; I attempted to write all last week, but although we are paying $110 a month for 3 megs, the best we could get was 0.33 megs or so. Uggh. But now we have a new provider, 5 megs/$38 per month, and we are getting a good, solid, better-than-four megs, depending. I’ll call it a success!

A while back we tiled the floor in the half-bath between the living room and the master bedroom. Since then, I have tiled the counter, painted the walls, installed the sink and faucet and the toilet, hung the door, and painted the walls a light, warm gray.

I started off with a problem. A few years ago when I poured the concrete counter, I failed to make provisions for the counter to be thinner at the faucet and drain so that I could install the fasteners from below. I just didn’t know. So using a concrete drill and a hammer and chisel, I cut out two holes:


Then using slices of PVC pipe as forms, I made two, 1-inch-thick concrete doughnuts:


When the doughnuts cured, I stuck them in place with some bondo:


Later, when I tiled the counter, I filled in the gaps with mortar. Here I am starting the tile job:


We chose an iridescent blue-gray glass tile. I got lucky-as-could-be in that I didn’t have to cut a single tile! Here is the counter, the pedestal that I made out of a concrete culvert, and the rest of the bathroom all done:


One mirror above the sink and another above the toilet makes an interesting effect. A hole in the back of the pedestal allowed me to plumb the sink drain.

Here are some more bathroom photos:


We had one extra photo, a banana flower, left over from the living room; it fit well here.


It wasn’t easy to photograph a 4’x8′ bathroom without catching myself in the mirrors!


We bought the sink a long time ago on


We’re good and happy to have this last really raw area of the house done!

In other news, now that the driveway is free of piles of sand and gravel, we spread an additional eight-yards of crushed gravel. Here’s Armando chipping away at one of the piles:

P1020869-001While Armando spread the gravel, I tackled a long-nagging project; I hung light fixtures on the columns at the front gate. Nothing fancy, but they do look good with the gate:

P1020935-001Another day, I welded together some rebar to make an arbor at the front of the carport/bohio. It will look great when the vines with red flowers grow up the column and across the roof:


This plant seems to have tough vines. We haven’t seen the flowers, but the guy at the nursery said that they would be red and that the hummingbirds would love them.

After a year away from her glass bead studio, Cynthia is turning out some lovely beads. Here she is working on one at her torch:

P1020950-001The plants are looking good. Here are a couple garden shots:

P1020963-001P1020939-001P1020940-001One day I caught Bob in a big yawn:

P1020859-001Our Medellin trip was only for five days, but here are a couple highlights — Every morning we had breakfast at a small natural food store/restaurant called Salud Pan (healthy bread). The two pictures in the next photo are hanging on their wall:P1020871-001We met up with my girl cousin from Massachusetts for the trip. Even after all these years, I still can’t help but pull her pigtail. Here we are at Jardin Botanico (Edit — actually, the next two photos are out of order — we are really at Parque Arvi, higher up in the mountains, hence Cynthia wearing a jacket in the cool air) :


And Cynthia and me:


Some flowers and plants at the botanical garden:

P1020895-001 P1020882-001

The garden isn’t just about the plants. There are lots of birds and other critters, including this gargantuan iguana (taken with a telephoto as you don’t want to get too close — these critters aren’t afraid to run at you full tilt)!


Luckily they weren’t just sunning but were kind of active. Here’s a short video:

We went to Plaza Botero again on this trip, always fun to see Botero’s work. Here is Cynthia with the cat:


Another view is like something out of a 1930’s earth invaders sci-fi movie:


It was quite warm in the plaza, so we took refuge in the air conditioned museum. I have to stop eating all those arepas!


I guess that you could call this the Botero-effect mirror.

So that’s all for now. Now Cynthia and I are pulling the last of the wiring for the master bedroom and bathroom and a few other spots. Thanks for stopping by.

350 Pounds Of Concrete Hanging On The Wall

As I mentioned in my last post, the long shipping container wall in the living room/dining room/entry was calling out for some art. So Cynthia and I looked through our photos and found eight pictures of flowers that we had taken around the property. I uploaded the photos to and received the prints a couple weeks later.

Now what to use for frames? Easy would be to buy some frames off the shelf at Machetazo or other local store. But as you know, this whole house project isn’t about easy. So, NO!

But what? With our concrete counter tops, benches, and shelves, well, why not concrete picture frames? That sounded exciting so I got right to work.

Last time, I posted the following photo of the form work for our concrete picture frames. I still needed to apply some strips of wood to make a recess in the back of the frame to receive the glass and pictures:


After I had the forms assembled, Armando mixed a rich (more cement than normal) batch of mortar and placed it in the forms.

Two days later, I pulled the forms. The new concrete frames looked quite good, but they had air holes and honeycomb here and there. They looked even better once we applied a coat of dark-gray grout to all the surfaces that would be seen. When the grout was dry, I sanded the frames smooth.

Next, Cynthia and I, each with a sponge, walked around the table a dozen times applying 24 coats of sealer as we made our rounds around the table:


Cynthia is putting the first coat of sealer on the first frame. Notice how the sealer darkens the grout that is spread on the surface of the frames.

The next photo shows the frames all sealed, although they still need to be fine sanded and one more coat of sealer applied. These things are heavy — fifty-pounds each! P1020840-001My next step of the process was to drill holes in the tops of the frames, tap in some plastic expanding anchors, and screw in heavy-duty hooks.

Now with the frames ready for hanging, I moved inside the house. Armando and I screwed a 20-foot length of sliding door track high on the wall.

We chose to hang these frame-beasts with chain hanging from wheels that I inserted into the sliding door track. Here is a photo of the wheels:


Note to self: Get a manicure.

Cynthia and I cut the chain and set the glass and photos in the frames.

With everything assembled, finally, we hung the frames on the chains and we were done.

Here are some shots of the photos mounted in the frames and the frames hanging on the wall:



The largest photo is 16″x20″ plus the two-times the width (almost 4-inches) of the frame, making it about 24″x28″. They are BIG but the wall can handle it.

Here is a panorama of the entire wall:

Panorama -- Photos on LR Wall-001

Ignore the curvature of the panoramic photo.

Now, isn’t that better than a huge blank wall?

We couldn’t be more pleased, and the whole project — enlargements, glass, wood for the forms, screws, sand/cement/sealer, door track, wheels ($14 each and we needed 14 of them), chain, and miscellaneous bits and pieces, and Armando’s labor sits at around the $500 mark plus about six person-days of work. It couldn’t have been easier!

Plus, we have one photo/frame left to hang in the half-bath off of the living room.

That’s all for now. Thanks for stopping by.

Is It A Carport Or A Bohio?

Again, we were at a decision point. Now that the carport concrete floor is poured, do I send Anibal and Francisco on their way, or do we get down to business with the tile?

I thought that the slab should cure for a while, at least a week. I went online and Googled DuckDuckGo‘d the question.

Knowledge and advice was all over the place. Two days. One week. One month. Many months. I chose to go with the person who said that by using modern mortar with polymer additives, the time shouldn’t matter much as long as the initial water was gone from the surface — the mortar will adhere well to the still-curing concrete and move with the drying floor slab and tiles won’t pop. Ask me in a year how it turned out.

So the next morning, we got to work tiling the new slab. Here are a couple photos of the completed floor:


These are the same tile that we used in the living room and bedrooms.


Note to self: I still need to paint the shop door!

Now the question is, is this area a carport or a bohio? A bohio (pronounced bo-E-o) (No Robin, it’s not B-OHIO) is an open-air structure, usually separate from the house, that is great for outdoor entertaining on a hot day in the tropics. Bohios often have facilities for barbecuing and/or cooking. Traditional bohio roofs are made of palm fronds and have a protected opening at the top to let hot air escape. You can see that my roof has this venting quality and it is actually very pleasant underneath on a hot day. The eastern exposure makes it even more pleasant on hot afternoons, not that it ever really gets that hot here in the mountains! So is it a carport or a bohio? I suppose that the answer could be, “Yes!”

We finished tiling the floor early on Thursday and I wanted the guys to finish the day or even one more day to make more of a week for them. A couple of other tile projects had been lingering on, including the half-bathroom off of the living room. That floor didn’t take long:


This photo is before grouting the floor and baseboards. I’ll tile the pedestal and the counter top before I install the sink.

And lastly, the wall under the master bathroom sinks was still just stucco. Anibal and I tacked this project while Francisco finished grouting the carport floor:


In the next photo, you can see that we didn’t tile around all the pipes. I’ll dress the area up with some aluminum covers. Stay tuned.


The next day, Friday, while I still had the tile saw set up, I decided to install the tile baseboards in the living room, master bath, laundry, and the guest bedroom. I’ve always said that a room doesn’t look done until the baseboard is installed. It is still true. Here is a photo of a row of tiles that has been grouted but I still need to run a bead of caulk along the top of the tile and touch up the paint:

P1020833-001Here is a strip in the second bedroom that is all done:


Bob watches the touch up paint dry.

One day, Anibal and Francisco were going great guns without me (no border tile to cut), so I decided to tackle a little unfinished project. I had never finished the top of the glass block window in the master bathroom, mainly because I didn’t know what to do with it. We did know, however, that we wanted some ventilation in the shower area next to the glass block window, and whatever I did had to keep rain out of the house. After some pondering, I figured it out.

I cut a line along the shipping container wall two-inches above the top of the glass blocks. Then I took a length of 2″x6″ steel cariola (a metal C chanel), welded ends on it, and placed it in the hole above the glass blocks. The 2″x6″ works well because it overhangs the glass blocks by about an inch on either side of the wall. I caulked it into place with urethane caulk.

The next day after the caulk had dried, I cut some window screening a foot wide and as long as the cariola. I rolled the screen into a tube and tucked it up into the space above the window. And viola! — the window now has an overhang that protects the opening from rain entering and also provides ventilation for the bathroom. The screening can be removed at any time for cleaning. I still need to prime and paint the new metal:


Lastly for this week, I started building some picture frames. The long container wall in the living/dining room is desperately pleading for some art hanging on it.

Cynthia and I went through all the photos that we have taken on the property. We chose eight pictures of flowers and uploaded them to A couple weeks later (the shipping to Panama time), the enlargements arrived.

Yesterday I measured the prints and made most of the forms for some concrete picture frames. These will be thick and heavy, and I have in mind an idea for hanging them. Stay tuned. The next photo shows my progress on the concrete forms. What, you’ve never seen concrete picture frames? Neither have we. Should be fitting for our Natural-Industrial-Bling design style. Stay tuned:

P1020822-001That’s all for now. Thanks for stopping by.